From Experience to Standards: Wire Forming Equipment Drives the Standardized Development of the Industry

In the traditional wire processing industry, production processes often rely on workers' experience and skills, resulting in uneven product quality and a lack of unified industry standards. However, our company's wire forming equipment, through precise automated control and standardized production processes, is promoting the transformation of the industry from experience-based production to standardized production, and facilitating the standardized development of the entire industry.

The high-precision processing of equipment lays the foundation for industry standardization

• The bending accuracy of the 2D wire bending machine reaches ±0.5mm.
• The 3D wire bending machine ensures the precision of complex three-dimensional shapes through the "rotating head without rotating wire" design.
• The perimeter tolerance of the coiling and butt welding integrated machine is controlled within ±0.3mm.
• The cutting accuracy of the chasing and cutting straightening machine is controlled within ±0.3mm.

These high-precision processing indicators have established clear quality standards for wire products. Enterprises can formulate product quality standards based on the processing accuracy of the equipment, making product quality manageable and avoiding quality differences caused by varying worker experience.

Standardized production processes are an important guarantee for industry standardization

Our company's wire forming equipment has formed a full-process standardized production system from raw material processing to finished product forming. The collaborative operation between chasing and cutting straightening machines, 2D/3D wire bending machines, buckle machines, welding equipment, etc., follows strict standard procedures. The processing parameters and quality requirements of each link are clearly specified.

For example, in the production of pet cages, the entire process—from wire straightening and cutting, to frame bending and forming, and then to mesh welding and assembly—is carried out in accordance with standardized procedures, ensuring that the quality of each pet cage meets uniform standards.

The automated control of equipment reduces the impact of human factors on production, making the production process more stable and controllable

In traditional production, workers' skill levels and working conditions can affect product quality. In contrast, automated equipment operates according to preset programs and parameters, free from human interference, which greatly improves the stability and consistency of product quality.

This makes it possible for the industry to formulate unified quality inspection standards, enabling similar products produced by different enterprises to be inspected and compared according to the same standards, thus promoting fair competition in the industry.

In addition, the traceability of equipment also supports industry standardization

Advanced control systems can record information such as equipment operating parameters and processing data. Enterprises can trace the production process of products through these data, promptly identify and solve problems in production. At the same time, these data also provide a basis for the industry to formulate production standards and quality traceability systems, driving the industry towards more standardized and refined development.