EN
In the modern landscape of metal fabrication, the demand for high-quality mesh products—ranging from storage cages and display shelves to protective fencing and pet enclosures—has never been higher. To meet this demand while maintaining cost-efficiency, manufacturers are turning to the Double-Layer XY Axis Automatic Mesh Welding Machine.
This high-performance system is engineered to provide a seamless, fully automated solution for welding various wire mesh configurations, including chicken cages, barbecue nets, and shopping carts. By integrating advanced CNC programming with medium-frequency inverter technology, this machine delivers superior strength and aesthetic finish without the high labor costs of traditional methods.
1. Technological Core: The Double-Layer XY Axis System
The defining feature of this equipment is its specialized XY axis mold frame. Unlike manual welding setups, this system utilizes a double-layer design driven by high-precision servo motors and synchronous belt transmissions.
Intelligent Navigation
Once the operator places the raw material onto the mold frame and initiates the switch, the computer control system takes over. The product moves alternately along the X and Y axes, automatically completing constant-point welding at every pre-programmed intersection.
Zero Manual Intervention: After the cycle is finished, the machine automatically returns to the origin.
Concurrent Loading: While the machine is welding, the operator can prepare the next set of materials on a separate mold, maximizing the effective use of time and significantly increasing overall output.
High-Precision CNC Control
The length of the XY axes and the size of the welding platform can be customized based on the specific dimensions of the mesh being produced. Every movement and weld point is governed by CNC programming to ensure 100% accuracy.
2. Superior Welding Quality with MF Inverter Technology
Stability is the hallmark of professional mesh welding. This machine is equipped with a Medium-Frequency Inverter System, which provides several distinct advantages over standard AC welders:
Spark-Free Operation: The welding process is virtually free of sparks and splashes, ensuring a cleaner working environment and safer operation.
Structural Integrity: To prevent "false welding" or weak joints, the machine utilizes custom-made pressure cylinders with excellent follow-up performance.
Instant Compensation: Welding pressure is compensated at the exact moment of electrification, resulting in stronger cores and more beautiful, consistent weld beads.
3. Versatile Industry Applications
This equipment is designed for high-growth sectors where wire mesh and grid structures are foundational. The programmable nature of the system allows it to store multiple product specifications, making it easy to switch between different production runs.
Storage and Logistics
Storage Cages: Precision welding for heavy-duty warehouse containers.
Display Shelves & Racks: Creating clean, professional grids for retail environments.
Shopping Carts & Baskets: Efficient production for high-volume supermarket equipment.
Protective Fencing and Hardware
Guardrails and Fences: High-speed welding for security and boundary mesh.
Barbecue Nets: Producing food-grade grids with smooth, burr-free joints.
Hardware Tools: Various customized wire mesh components for the tool industry.
Pet and Livestock Enclosures
Animal Cages: Specialized production for chicken cages, rabbit cages, and dog crates.
Pet Enclosures: Creating safe, durable mesh panels for domestic pet housing.
4. Operational Safety and Efficiency
Efficiency is not just about speed; it is also about ease of use and safety.
Store Multiple Programs: The control cabinet can store various product specifications. Based on the technological requirements of the mesh, the welding sequence, travel distance, and interval times can be set to ensure the desired effect is achieved automatically every time.
Safety Features: The equipment can be operated via a foot switch to prevent accidental triggers or misoperation, ensuring the safety of the staff.
Long-Term ROI: By automating the feeding, positioning, and welding processes, factories can drastically reduce labor costs while improving the consistency of their high-quality mesh products.
Conclusion
The Double-Layer XY Axis Automatic Mesh Welding Machine represents the pinnacle of automation for the metal mesh industry. By processing iron, stainless steel, and copper wire with CNC precision, it provides a "set-and-forget" solution for complex welding tasks. Whether you are manufacturing logistics equipment like shopping carts or protective fencing, this machine ensures your production is faster, safer, and of higher quality than ever before.